Mechanical Technician

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Employer - Air Products
Category - engg-design-research
Job title - Mechanical Technician

Job Description


Purpose Reporting to the Maintenance Manager, the Mechanical Technician is responsible for executing the maintenance schedules of the Air Products Kochi facility.

Working with the guidance of the Maintenance Manager and alongside the Shift engineer and Assistant Plant Manager to ensure the smooth and reliable operation and maintenance of all aspects of the plant, with the aim of achieving the highest plant reliability and availability, whilst controlling maintenance related costs within the budget.

Nature and Scope

The Kochi Plant is Air Products first fully owned and operated plant in India; it represents a significant investment and includes “State of the Art” technology which makes it the most advanced Hydrogen Plant within the Corporation.

The plant consists of 3 main elements: -
2 x Large Technip Steam Methane Reformers (SMR) with Air Products PSA’s for H2 purification.
An 18 MW Kawasaki Gas Turbine integrated with both reformers.
An Air Products Air Separation Unit (ASU) Producing Nitrogen and Oxygen. A future expansion is expected for Syngas (H2/CO) production consisting of: -
Amine System for CO2 removal (aMDEA)
Cryogenic separation and purification of CO. The scope of maintenance for the Production Plants, equipment and associated systems includes: -
Compressors, Gas Turbines, Generators, Motors, Fans, Pumps (cryogenic and other), Pressure Vessels and piping systems, Relief Valves, Heat exchangers, Furnaces, Burners, Cryogenic turbines, Computer control systems, Trip Systems, Analysis equipment etc.
The customer is Bharat Petroleum Corporation Ltd. (BPCL), Kochi refinery and the Air Products plant is located within the customer’s site. The products from the Air Products plants go directly to the customer as part of their refinery expansion. There is a high level of integration between BPCL and Air Products with respect to feedstock’s, products and utilities. The products are critical to refinery unit operations.

The plants run on continuous basis and there is a strong emphasis of high reliability and high efficiency with contractual penalties against Air Products for under performance.

Air Products owns, operates and maintains Hydrogen Plants and ASU’s around the globe with Operations in over 50 countries, in excess of 80 hydrogen plants and 350 ASU’s. As such we have a wealth of expertise and have well established work processes in place for the reliable and efficient operation of our plants. The Plant Manger will be expected to work closely with the Global Communities of expertise and ensure consistent compliance with these work processes.

Prior to facility operation the individual will have a period of training before plant commissioning begins, where they will have a role setting up the permanent site maintenance team, establishing site procedures and participating in plant commissioning.

Principle Responsibilities
Ensure to comply with AP and local safety, health and environment standard, fulfil the mandatory safety requirement and activities: safety training, safety meeting, and all other requirements by AP EH&S and local regulation.
Monitor the serviceability of plant equipment and facilities and ensure they adhere to safety, housekeeping and environmental requirements.
Responsible for maintenance for all rotating and static equipment such as: centrifugal and reciprocating compressors, fans, cryogenic pumps, heater exchangers, pipelines, centrifugal expand

mechanical-technician, mechanical-technician-jobs-in-kochi
Job Location Kochi, Kerala
Date Posted 05 Feb 2020
Employer Email --No Email
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